Friday May 4th – Presentations

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Additive Manufacturing for the Future Warfighter

Jaret C. Riddick

Army Research Labs

04:00 PM
Additive Manufacturing

Army Research Lab is conducting research to enable the use of additive manufacturing to reduce the logistical burden of the future Warfighter.  ARL researchers are investigating additive manufacturing to establish research prototypes such as mission-matched UAS concepts built on-demand at the point-of-need and multifunctional components for maintenance-free air vehicle platforms.

Dielectric and magnetic properties of nanoparticle loaded polystyrene as a printable, low-k hybrid material

Faheem Muhammed,1 Subramanian Ramakrishnan1, Parth Vakil2, Geoffrey Strouse2

1 -Department of Chemical Engineering, Florida A&M University, Tallahassee FL, 32301
2 - Department of Chemistry, Florida State University, Tallahassee, FL, 32301

04:35 PM
Additive Manufacturing

The development and miniaturization of electronics has increased the need for low-k dielectric materials for use in interconnect shielding. The primary goal of this work was to systematically modify the printed material to strike the balance between magnetic (permeability) and dielectric properties that provides maximal electronic shielding. The key in these applications is maximizing particle loadings in a polymer matrix while maintaining low dielectric constants and losses. Magnetic nanoparticles were dispersed in low-k thermoplastics and the dielectric properties were systematically studied as a function of particle type, concentration (0 to 13 volume percent), and surface coating. By varying the volume percentage of filler in the matrix, it is shown that one can increase the magnetic properties of the materials while minimizing unwanted contributions to the dielectric constant and dielectric loss. The well dispersed nanoparticle systems were successfully modeled through the Maxwell-Garnett (MG) theory thus giving one a predictive ability for the dielectric properties. High-precision (100 μm resolution) additive manufacturing, combined with these materials, has demonstrated further reductions to the dielectric constant by controlled incorporation of air (k=1) in the system. The volume fraction of air present was tuned through topological optimization, computer aided structural design, and printing parameters. By treating the nanocomposite as a continuous matrix, and air as the filler, the MG theory was extended to the manufactured composites.

Advances in Nano-Scale 3D Printing by Multi-Photon Lithography

Stephen M. Kuebler

Department of Chemistry and CREOL, The College of Optics and Photonics, University of Central Florida

04:55 PM
Additive Manufacturing

Multi-Photon Lithography is an emerging technique for creating functional nano-scale 3D structures and devices.  The method relies on the combination of chemical and optical nonlinearity to achieve strong spatial confinement of the writing beam within a photoactive medium.  In this presentation we will briefly discuss how the technique works and how it has been used to create optically functional photonic crystals and other nanophotonic devices.

Direct Digital Manufacturing Processes for Electronics and Biology

Kenneth Church

nScrypt, Inc

05:45 PM
Additive Manufacturing

This talk will cover 3D printing and supplemental processes to enable a more complete device.  Printed structures are typically a single material and tools that have multi-material capabilities typically print one type of material.  Functional devices are comprised of diverse materials with diverse properties.  To accommodate this, nScrypt has developed a system with multiple tools and processes integrated on a single platform.  This enables printing functional devices such as RF antenna systems, as opposed to printed antennas.  This also enables biological prints and multiple processes will be required to reach the holy grail of a printed organ.  In electronics and biology, functioning parts are not single material and multi-material requires multi-processes.  These processes include heat, cooling, milling, polishing, pick and place and a wide variety of printing techniques.  Examples of printed electronic structures will be covered and demonstrated.  In addition, the transition from electronics to biology and the similarities in printing.

Mechanical Instabilities in Contracting 3D Printed Microtissues

Thomas E. Angelini

University of Florida

06:10 PM
Additive Manufacturing

Living cells are often dispersed in extracellular matrix (ECM) gels like collagen and Matrigel as minimal tissue models. Generally, large-scale contraction of these constructs is observed, in which the degree of contraction and compaction of the entire system correlates with cell density and ECM concentration. The freedom to perform diverse mechanical experiments on these contracting constructs is limited by the challenges of handling and supporting these delicate samples. Here, we present a method to create simple cell-ECM constructs that can be manipulated with significantly reduced experimental limitations. We 3D print mixtures of cells and ECM (collagen-I) into a 3D growth medium made from jammed microgels. With this approach, we design microtissues with controlled dimensions, composition, and material properties. We also control the elastic modulus and yield stress of the jammed microgel medium that envelops these microtissues. Similar to well-established bulk contraction assays, our 3D printed tissues contract. By contrast, the ability to create high aspect ratio objects with controlled composition and boundary conditions allows us to drive these microtissues into different regimes of physical instability. For example, a contracting tissue can be made to buckle as a whole or break up into pieces, depending on composition, size, and shape. These new instabilities may be employed in tissue engineering applications to anticipate the physical evolution of tissue constructs under the forces generated by the cells within.

3D Bioprinting and Efforts to Biofabricate Bioficial Organs

Stuart K. Williams, Ph.D.

Director, Bioficial Organs Program
University of Louisville

06:35 PM
Additive Manufacturing

The disparity between available donor organs and patients in need of a transplant has been the impetus to create human tissues and organs for transplantation.  Efforts to biofabricate replacement organs has evolved over several decades and has included advancements in cell biology, tissue culture, tissue engineering and regenerative medicine.  Further evolution toward a totally biologic organ replacement has included the technology known as 3D Bioprinting.   Progress toward the fabrication of a Total Bioficial Heart using 3D Bioprinting will be discussed including the source of autologous cells to create components of the heart.  Examples of other Bioficial Organs that are being 3D Bioprinted and the clinical readiness of this technology will also be presented.  Finally,  we are now exploring the use of regenerative medicine and 3D Bioprinting in space with a hope to bring these technologies to support long-term space exploration.